Showing posts with label TestStand. Show all posts
Showing posts with label TestStand. Show all posts

Monday, June 2, 2025

Activities in 2025

AJOLLY Testing is supporting the industrialization of a new DOCSIS 3.1 modem design in Manaus - Brazil, focusing on cost reduction, WiFi and FEM optimization, and efficient production. Key actions include tester adaptation, test analysis, hardware diagnostics, and process improvement using TestStand and LitePoint tools. In Mexico, AJOLLY is also redeveloping a LabVIEW-based software for an automated fuse box press, implementing a DQMH architecture with optimized Ethernet/IP and database communication to boost performance and reliability.

 


In light of the continuous evolution of technology and the growing demands for competitiveness, AJOLLY Testing is assisting in the transition to a new DOCSIS 3.1 modem design. The main objective is to reduce production costs by redesigning the WiFi section and FEM modules, while maintaining high performance and an efficient industrialization process. Another project is the redevelopment of an automated fuse box assembly press machine for Yazaki, where AJOLLY Testing is reengineering the software to achieve better performance and reliability.

  • The industrialization of this new DOCSIS 3.1 modem design brings several key technical challenges:
    • 🛠️Adaptation of testers and scripts: Analysis of the new specifications and updates to the test sequences to ensure optimized validation (TestStand and LitePoint IQfact).
    • 📊Support for the production pilot and test analysis: Data collection and processing to quickly detect anomalies and provide correction recommendations.
    • 🧠Hardware failure detection and collaboration with R&D: Identification of production defects and efficient communication for rapid adjustments.
    • 📈Process optimization and increased production: Improvements in test time and infrastructure to maximize production cadence without compromising quality.
    • 📍Location: Manaus, Brazil.
  • Redevelopment of an Automated Fuse Box Assembly Press Machine
    • Existing System: LabVIEW-based software integrating PLC and computer control
    • Issue: Machine is operational but fails to meet performance expectations; original supplier unable to deliver improvements
    • AJOLLY Testing’s Solution:
      • ⚙️Development of a new software using DQMH architecture
      • 🧩Focus on modularity, maintainability, and robustness
      • 🔗Optimization of Ethernet/IP communication
      • 🗄️Improved database data handling
      • 🧪Development of a Python-based PLC simulator for Ethernet/IP, replicating real use cases to closely match the production environment. This enables reliable validation, reduces on-site installation time, and increases deployment confidence
      • 🚨Complete redesign of the error handling system, as the previous software reported no errors, which severely hindered diagnostics and maintenance
    • 📍Location: Durango, Mexico.
Find out how AJOLLY Testing can add value to your projects: www.a-jolly.com

Sunday, December 31, 2023

Activities in 2023

Summary: launched GPON & WiFi6 gateways with advanced testing stations for WiFi6 calibration, USB, telephony, and fiber optics. Developed TestStand and LabVIEW sequences for quality assurance, including Ethernet and WiFi throughput. Innovated in cosmetology measurement with networked software and new instruments. Supported audio-video products with Alexa, ensuring quality in WiFi6, Bluetooth, and acoustic testing. Created automatic calibration software for WiFi/Bluetooth testers, improving maintenance and traceability.

In 2023, our relentless pursuit of innovation led us to develop and manufacture cutting-edge test and measurement solutions tailored precisely to meet the needs of our clients across diverse industrial sectors. Strengthening our strategic partnerships with local players, we expanded our global footprint by consolidating operations and collaborations in five key countries: Mexico, Brazil, Tunisia, China, and France.

Our keg projects for the year reflect our unwavering commitment to excellence:
  • Consumer Electronics and Telecommunications - GPON & WiFi6 Fiber Optic residential gateway: we orchestrated the production launch by designing and manufacturing sophisticated test interfaces, developing customized test software, and ensuring material supply for all line testers:
    • WiFi6 802.11ax Calibration and Testing Station: Featuring beamforming and vision-based LED testing on PCBA.
    • Multifunctional Testers for USB 2.0 ports and telephony.
    • Optical Tester for fiber optic connectors.
    • GPON TX/RX Calibration Stations and validation processes.
    • Functional Testers for GPON and OLT.
    • Automated Testers for WiFi antenna power, LED color, USB 3.1, and telephone connectors post-assembly.
    • Product Customization Stations with client-specific data (SSID, passwords, etc.).
    • Quality Testers for end-of-line products, including automated GUI access, Ethernet throughput (1G and 2.5G), WiFi throughput (2.4G and 5G), USB, GPON, and label information validation (SSID, MAC addresses, IP, serial numbers, etc.). All test sequences were developed using TestStand and LabVIEW.
    • Technics: Litepoint IQxel, Optical osciloscope, Vision Test, TesStand, LabVIEW
    • Location: Manaus, Brazil
  • Consumer Electronics and Telecommunications - Advanced Analysis Station for DOCSIS 4.0 Modem Calibration in Research and Development:
    • Precise calibration of the unit in upstream and downstream flow with rigorous validation of offsets.
    • Advanced automation of the commands of the unit to be calibrated for increased efficiency.
    • Automated control of instruments via SCPI commands on an Ethernet network, ensuring reliable and rapid communication.
    • Software development in Python with integration of high-level drivers designed in LabVIEW, guaranteeing optimal interoperability and maximum performance.
    • Technics: DOCSIS signal generator from Rohde&Schwarz, signal and spectrum analyzer from Rohde&Schwarz, Python
    • Location: France
  • Life Sciences and Healthcare Technology - Cosmetology Measurement Station: Since 2010, we’ve been innovating with a measurement software dedicated to clinical studies in cosmetology:
    • Integration of new instruments from Courage + Khazaka electronic.
    • Advanced features for study synchronization via network and cloud.
    • Ongoing development using LabVIEW.
    • Technics: LabVIEW
    • Location: Monaco
  • Consumer Electronics and Telecommunications - Video Soundbox with Alexa Assistant: our technical support and test interfaces cover:
    • Identification and resolution of production issues based on tester analysis and continuous improvement reports.
    • Interfaces for validating WiFi6, Bluetooth, audio from four speakers, and microphones in an acoustic chamber. Also includes audio-video, USB, HDMI, and type F connectors.
    • Technics: Litepoint IQxel, TesStand, LabWindows/CVI
    • Location: Manaus, Brazil
  • Consumer Electronics and Telecommunications - Set-Top Box with Alexa Assistant: our technical support extends to identifying post-assembly production issues:
    • Designing test interfaces for validating WiFi6 and Bluetooth antenna power, infrared communication, LED color, and intensity.
    • Audio validation for the product’s two microphones in an acoustic chamber.
    • Technics: Litepoint IQxel, TesStand, LabWindows/CVI
    • Location: Manaus, Brazil
  • Consumer Electronics and Telecommunications - Automatic Calibration Software for WiFi and Bluetooth Testers: We have developed our self-calibration systems for RF testers to automate, save time, and collect more information during the setup and maintenance phase of WiFi and Bluetooth test benches:
    • Developed software for automatic calibration of test benches.
    • Facilitates maintenance technicians in bench calibration.
    • Generates calibration reports for enhanced traceability.
    • Technics: Litepoint IQxel, LabVIEW
Find out how AJOLLY Testing can add value to your projects: www.a-jolly.com

Saturday, December 31, 2022

Activities in 2022

Summary: supported DOCSIS 3.1 & WiFi6 gateways with NI TestStand software for OTPDOCSISWiFi calibration, and Ethernet testing. Designed test interfaces for GPON fiber optics and Alexa-powered soundboxes, focusing on acoustic quality and connectivity. Innovated in cosmetology with cloud-synced measurement software and LabVIEW development. Enhanced automotive fuse box testing with new software functions and vision verification.


As we reflect on the year 2022, it stands out as a period of significant growth and innovation for our company. We have successfully developed and manufactured a range of cutting-edge testing and measurement solutions tailored to the diverse needs of our clients in key industrial sectors. Our efforts this year have been marked by the strengthening of partnerships and the expansion of our operations across Mexico, Brazil, Tunisia, China, the United States, and France.

Our project highlights include the launch of DOCSIS 3.1 residential gateways with WiFi6 support, where we conducted extensive testing and customization to ensure optimal performance. We also made strides in the GPON fiber optic residential gateway market, providing comprehensive production startup support and developing new test interfaces. The Video Soundbox powered by Alexa represents our foray into smart device testing, ensuring seamless integration and functionality.

In the realm of cosmetology, we continued to innovate with our measurement station, integrating cloud synchronization and new instruments to support clinical studies. Additionally, our work in the automotive sector with fuse box testing has set new standards for manual component analysis and production data support.

Each of these projects not only demonstrates our commitment to excellence but also our ability to adapt and thrive in a rapidly evolving technological landscape:

  •  Consumer Electronics and Telecommunications - DOCSIS 3.1 residential gateway, WiFi6, and production startup support.
    • List of tests:
      • OTP on memory,
      • DOCSIS upstream and downstream test,
      • WiFi 802.11ax calibration for 2.4GHz and 5GHz testing for tx, rx, rssi, beamforming,
      • USB, FXS VoIP, Ethernet 1Gbps and 2.5Gbps,
      • WiFi antenna testing using NFT,
      • LED color and intensity
      • WPS, reset buttons mechanical testing,
      • functional DOCSIS testing with CMTS,
      • customization with installation of client software and settings such as mac addresses, SSID, passwords, etc.,
    • design and manufacture of test interfaces for the entire production line,
    • development of test software using NI TestStand,
    • support for production startup (NPI: New Product Introduction) with data and failure analysis, FPY, cp, cpk, test time, and increased production volumes.
  • Consumer Electronics and Telecommunications - GPON fiber optic residential gateway, WiFi6 and production startup support.
    • List of tests:
      • USB, FXS, Ethernet 1Gbps,
      • WiFi antenna testing using NFT,
      • LED color and intensity
      • WPS, reset buttons mechanical testing
      • functional GPON testing with OLT,
      • customization with installation of client software and settings such as mac addresses, SSID, passwords, etc.,
    • design and manufacture of test interfaces for the entire production line,
    • development of test software using NI TestStand,
    • support for production startup (NPI: New Product Introduction) with data and failure analysis, FPY, cp, cpk, test time, and increased production volumes.
  • Consumer Electronics and Telecommunications - Video Soundbox powered by Alexa and production startup support.
    • List of tests:
      • Ethernet, USB, HDMI, infrared, LEDs, front-end cable,
      • Acoustic testing of tweeters, woofers, and microphones,
      • Custom manufacturing of test interfaces for the entire production line based on client specifications,
    • Support for production startup (NPI: New Product Introduction) with data and failure analysis, FPY, cp, cpk, test time, and increased production volumes.
  • Life Sciences and Healthcare Technology - Cosmetology measurement station - Since 2010, we have been developing measurement software for clinical studies in cosmetology:
    • Redesign of the user interface
    • Addition of new features, including synchronization with the cloud
    • Integration of new instruments
    • Developed using LabVIEW.
  • Automotive Manufacturing - Truck fuse box testing - Manual component insertion assistant software and vision verification:
    • Addition of new software functions
    • Support for production data analysis.
Find out how AJOLLY Testing can add value to your projects: www.a-jolly.com

Thursday, December 31, 2020

Activities in 2020

Summary: designing and fabricating test interfaces, plus developing test software for DOCSIS 3.1 Cable gateways and GPON fiber optic gateways. Our capabilities include frequency calibration, WiFi 11.ax testing, and Near Field Testing for WiFi antennas. We offer support for VDSL modem repair with WiFi testing, enhance truck fuse block testers with new functionalities, and assist silver foundries with communication issues. Our services extend to auditing and improving pressure sensor test benches, focusing on electrical noise analysis. We specialize in client software automation, customization, and throughput testing for 2.4GHz and 5GHz WiFi.

The year 2020 was a landmark year for our global operations, as we undertook a series of sophisticated projects across Mexico, Brazil, the United States, China, and France. Our team’s expertise in design, testing, and software development was showcased through the creation of DOCSIS 3.1 Cable gateway Testers and GPON fiber optic gateway testers, setting new standards in connectivity and performance.

We provided critical support for WiFi testers in VDSL modem repair centers and enhanced truck fuse block testers with new functionalities. Our efforts in supporting a silver foundry and conducting an audit of a pressure sensor test bench underscored our commitment to precision and quality. Each project was a step forward in our mission to innovate and excel in the dynamic field of technology:

  • Consumer Electronics and Telecommunications - DOCSIS 3.1 Cable gateway Testers: design / fabrication of test interfaces and development of test software (based on National Instruments TestStand) to test:
    • DOCSIS 3.1: verification of frequency calibration tables, tested with generator and frequency analyzer + functional test with CMTS
    • WiFi 11.ax: test of EVM, MASK, PER
    • Phone, USB, Ethernet
    • NFT (Near Field Testing) for the verification of WiFi antennas
    • 2.4GHz and 5GHz WiFi Throughput test
    • Led color test and automated buttons test
    • Download of client software automation and customization (MAC address, SSID, password, etc.)
  • Consumer Electronics and Telecommunications - Support on WiFi tester in repair center for VDSL modem (based on TestStand)
  • Automotive industry - Support on truck fuse block tester: addition of new functionalities on a test bench that we have developed. The technologies used are vision from National Instruments and LabVIEW.
  • Metallurgy - Support of a silver foundry on communication loss with measurement instruments (LabVIEW)
  • Automotive Manufacturing - Audit of a pressure sensor test bench: analysis of electrical noise problem and presentation of improvements to be applied
  • Consumer Electronics and Telecommunications - GPON fiber optic gateway testers (ONT): design / fabrication of test interfaces and development of test software (based on National Instruments TestStand) to test:
    • GPON optical fiber: functional test with OLT
    • Phone, USB, Ethernet
    • NFT (Near Field Testing) for the verification of WiFi antennas
    • 2.4GHz and 5GHz WiFi speed test (Throughput)
    • Led color test and automated button test
    • Download of client software and customization (MAC address, SSID, password, etc.)
Find out how AJOLLY Testing can add value to your projects: www.a-jolly.com

Tuesday, December 31, 2019

Activities in 2019

Summary: developed verification systems for silver ingots, integrating hardware with National Instruments vision and LabVIEW. Established WiFi testers for DSL modem repair, incorporating RF test probes and TestStand. Integrated measurement instruments for cosmetology clinical analysis. Created electronic card testers for coffee machines and supported GPON fiber modem production with TestStand.


The year 2019 was a dynamic period of innovation and technological advancement. Our team focused on developing sophisticated systems and solutions that enhanced quality control, testing, and production efficiency. We integrated state-of-the-art hardware and software to verify the authenticity of silver ingots, and we revolutionized the repair process for DSL modems with advanced WiFi testing capabilities.

Our commitment to precision and excellence led us to integrate measurement instruments for cosmetology, ensuring the highest standards in clinical skin analysis. We also tailored electronic card testers for coffee machines, demonstrating our versatility and customer-centric approach. Additionally, we bolstered the production line of GPON fiber modems with robust testing support, underpinning our dedication to delivering reliable and cutting-edge solutions. Each project in 2019 was a step towards redefining industry benchmarks and reinforcing our leadership in the field:

  • Metallurgy - Verification of identification engraving on silver ingots: hardware integration and development of a verification system for identifiers engraved on 30 kg silver ingots in a foundry. This tester is based on National Instruments vision for cameras and LabVIEW communicating with PLCs.
  • Consumer Electronics and Telecommunications - WiFi tester for DSL modem repair center: hardware integration and software development for testing modem PCBA cards under repair, with SMA cables, RF test probes, vector generator / analyzer, and TestStand.
  • Life Sciences and Healthcare Technology - Integration of measurement instruments for clinical skin analysis for cosmetology based on LabVIEW.
  • Consumer Electronics and Telecommunications - Electronic card tester for coffee machine: development of the test sequencer and instruments drivers for integration with a test bench manufactured by the customer. The solution is based on LabVIEW and TestStand.
  • Consumer Electronics and Telecommunications - Support GPON fiber modem production line testers based on National Instruments TestStand
Find out how AJOLLY Testing can add value to your projects: www.a-jolly.com

Monday, December 31, 2018

Activities in 2018

Summary: developed sulfur analysis software for silver processing and gas quality testers for the food/medical industry using LabVIEW. Conducted I2S testing for smart speakers and provided customized training at CERN. Created test benches for DSL, DOCSIS, and GPON modems, supporting high-volume production and firmware customization. Enhanced electrical motor testing with LabVIEW.

The year 2018 was a testament to our commitment to excellence and innovation, as we developed cutting-edge solutions for measurement, testing, and production traceability. Our efforts spanned across the USA, France, Brazil, Spain, and Mexico, catering to a diverse clientele with precision and expertise.

Our major activities for the year included crafting sophisticated analysis software for Peñoles’ silver sulfur process, deploying gas quality testers for the food and medical industry with Messer Ibérica, and enhancing smart speaker functionality with I2S testing. We also provided customized training at CERN, developed test benches for various types of residential gateways, and shared our global experiences at a conference in Mexico. Additionally, we advanced the field of electrical motor testing, further solidifying our position as leaders in technological development.:

  • Metallurgy - Analysis software of sulfur in silver process, it is composed of 2 parts: the recorder software communicates with an oven where a sample is inserted, the data are saved in a database, then a client software, on the network, connect to the server to extract the required to analyse. It is used to follow the quality of the production process. This solution was developed with LabVIEW for Peñoles.
  • Oil and Gas Industry - Gas quality tester for food and medical industry, based on Emerson analyzers and National Instruments hardware with LabVIEW. Solution developed for Messer Ibérica.
  • Consumer Electronics and Telecommunications - I2S test for smart speakers, acquisition signal analysis and test of the digital I2S signals with National Instruments acquisition hardware and LabVIEW for integration under TestStand and LabWindows/CVI.
  • Scientific Research and Development - Customized training at the CERN for the development of electronic hardware and validation under TestStand with LabWindows/CVI and Python.
  • Consumer Electronics and Telecommunications - Test of residential gateways (modem) DSL, cable (DOCSIS) and fiber (GPON), test bench development for functional validation of WiFi 2.4G and 5G ac, downstream/upstream throughput, customization like MAC address, etc, ISP firmware download with a capacity of 1500 units a shift, technical support for production debug and to increase the volume.
  • Conference about my activities and experience in a globalized word (digital nomad?) from Mexico at the faculty of engineering, science and architecture of the Juarez University of the State of Durango in Mexico, invited by the postgraduate degree director Luis Oscar Guereca.
  • Aerospace & Defense - Electrical motor test, development of a test sequencer and instruments drivers for the validation of motors with LabVIEW and compact DAQ.
Find out how AJOLLY Testing can add value to your projects: www.a-jolly.com

Sunday, December 31, 2017

Activities in 2017

Summary: In 2017, we carried out several high-impact projects with international reach. We implemented vision-based fuse block test benches for Freightliner truck production in Mexico and the United States. We supported the production of two new DSL gateway models with end-of-line (EOL) testers and test jigs in Manaus, Brazil, for Sagemcom and Jabil. In France, we developed a motor testing solution using Modbus TCP for Meggitt, which also included a test sequencer with CompactDAQ. We pioneered the creation of a WiFi test bench for GPON gateways, also in Brazil. In Mexico, we implemented a traceability system for gas sensor production at Delphi. In France, we enhanced our clinical cosmetology study software by integrating the Diastron TLS850 instrument. We also took part in a university conference at UJED in Mexico, presenting on engineering and globalization. Finally, we highlight the development of an automotive battery fault simulator for Clarion, capable of generating disturbances according to ISO 16750-2, with real-time control and an intuitive LabVIEW interface, aimed at validating ECUs and embedded electronics. 
Locations: Mexico, United States, Brazil (Manaus), France  
Companies: Freightliner (Daimler), Sagemcom, Jabil, Meggitt, Delphi, Clarion

Reflecting on the year 2017, it was a period of remarkable achievements and global impact in the fields of hardware and software development. Our team’s dedication to innovation led to significant advancements in measurement and traceability systems, as well as enriching training programs across Mexico, the United States, Brazil, and France.

Our key projects included the deployment of visionary fuse block test benches for Freightliner trucks, the launch of new DSL home gateway models with comprehensive end-of-line testing solutions, and the integration of Modbus TCP for versatile engine testing. We also pioneered WIFI testing for GPON fiber optic home gateways, developed a sophisticated traceability system for Delphi’s sensor production, and enhanced our cosmetology clinical study software with cutting-edge measurement technology. Each initiative not only contributed to our growth but also set new standards in their respective domains:
  • Automotive Manufacturing - Fuses block test bench by vision for the Freightliner trucks production (Daimler): one in Mexico and two in the United States (LabVIEW, vision).
  • Consumer Electronics and Telecommunications - Production of two new DSL home gateway models for Sagemcom and Jabil: implementation of end of line testers (EOL) with accompaniment of the production ramp up and NPI assistance in Brazil (TestStand, LabWindows/CVI).
  • Consumer Electronics and Telecommunications - Engine test and Modbus TCP: development of a software solution for controlling an engine test bench in two modes. Local mode allows the technician to check the engine for measurements; The remote mode allows another system to automate and control measures by Modbus TCP. All measurements are available at any time via Modbus TCP. This system was installed in France (LabVIEW).
  • Consumer Electronics and Telecommunications - WIFI test of GPON fiber optic home gateway for Sagemcom and Jabil: hardware and software development of wireless test bench for Brazil service center. It detects faults distinguishing antennas to facilitate repair (TestStand)
  • Automotive Manufacturing - Traceability system for the sensors production for Delphi: development of tactile interfaces for operators to monitor the production of Delphi gas sensors and accompanying the implementation of the database (C#, Oracle)
  • Life Sciences and Healthcare Technology - Skin clinical study software for cosmetology: adding a new measurement instrument (Diastron translucency meter TLS850) and new features to the software introduced in 2010 and now used by many laboratories (LabVIEW).
  • Automotive Manufacturing - Automotive Battery Fault Simulator, capable of reproducing electrical disturbances according to ISO 16750-2 – the international standard for testing electrical systems in vehicles.
    • Main features:
      • Generation of custom waveforms to simulate critical faults, such as: Load dump transients, Voltage drops and interruptions in microseconds, Polarity reversal and superimposed AC noise
      • Event sequencer to replicate complex scenarios (vehicle start-up/shutdown)
      • Real-time control of power sources and loads
      • Intuitive LabVIEW interface with pre-configured profiles (ISO 16750-2)
      • Automatic reporting for certification and traceability
    • Applications:
      • Validation of ECUs and embedded electronics
      • Compliance testing for OEMs and suppliers
      • Accelerated product development with higher reliability
    • Location: Mexico
    • Company: Clarion
Find out how AJOLLY Testing can add value to your projects: www.a-jolly.com

Saturday, December 31, 2016

Activities in 2016

Summary: developed a LabVIEW-based measuring instrument for magnesium quality testing, with 22-micron accuracy and database integration. Provided technical support for DSL home gateway EOL testers using TestStand. Enhanced skin clinical study software with new features. Created fuse block inspection benches for trucks, utilizing LabVIEW Vision.


In 2016, our team dedicated itself to a suite of key projects that showcased our commitment to precision, innovation, and technical excellence. We developed a LabVIEW and Vision-based measuring instrument for magnesium quality testing in Mexico, achieving an impressive 22-micron accuracy. In Brazil, we provided crucial technical support for DSL home gateway functional testers, enhancing end-of-line efficiency.

Our ongoing project since 2010 saw the addition of new features to our skin clinical study software in France, further refining our analysis capabilities. Additionally, we engineered specialized fuse block inspection benches for Freightliner trucks in Mexico, setting a new standard for quality control in the automotive industry. Each initiative reflects our dedication to advancing technology and delivering solutions that meet the highest standards of quality and reliability.:
  • Metallurgy - Measuring instrument for quality test of the magnesium (Peñoles): hardware and software development of a measuring instrument used in the laboratory for magnesium extraction. The instrument identifies the impurity particles present in a beaker and shows the distribution of these particles by size. The accuracy is 22 microns. The software generates reports and stores measurements in a database. 
    • Technique: LabVIEW and Vision
    • Location: Mexico
  • Consumer Electronics and Telecommunications - functional testers for DSL home gateway (Sagemcom, Jabil): technical support on the end of line testers (EOL). 
    • Technique: TestStand and LabWindows/CVI
    • Location: Manaus, Brazil
  • Life Sciences and Healthcare Technology - measuring software for clinical study of the skin: it is a software initiated in 2010 for which we regularly add tools and features. This year it was the turn of the new features (new analysis report format, optimization ...). 
    • Technique: LabVIEW
    • Location: France
  • Automotive Manufacturing - fuse block inspection bench for truck (Freightliner): development of two test benches for a new truck model. The tester obtains the list of components and their location from the database, then displays the fuse block map so that the operator can insert them into the block. Subsequently, a vision test is conducted to validate that all fuses and relays are properly inserted in the correct place.
    • Technique: LabVIEW Vision
    • Location: Mexico
Find out how AJOLLY Testing can add value to your projects: www.a-jolly.com

Thursday, December 31, 2015

Activities in 2015

Summary: Developed WiFi testers for DSL gateways and software rework stations in the US, enhancing calibration and flash memory reworks. Created DOCSIS and GPON modem EOL testers in Brazil, aiding production ramp-up. Engineered engine test benches for tractors and electrical fuse block tests in Mexico, improving test stability and speed with LabVIEW and PXI.


The year 2015 was a remarkable period of growth and innovation, as we delved into the intricacies of hardware and software development across various technological fronts. In the United States, we pioneered the creation of WiFi calibration and validation stations for DSL home gateways, and devised a software rework solution that significantly reduced the need for flash memory replacements.

In Brazil, our expertise contributed to the development of End-of-Line (EOL) testers for both DOCSIS and GPON home gateways, facilitating the production ramp-up and ensuring seamless launches.

Meanwhile, in Mexico, we developed sophisticated measurement software for the engine blocks of new John Deere tractor models, and enhanced the stability and speed of electrical fuse block testing. Each project not only pushed the boundaries of current technology but also set new standards for efficiency and reliability in their respective fields:
  • Consumer Electronics and Telecommunications - WiFi 2.4GHz and 5GHz tester for DSL home gateway in repair center: hardware and software development of a WiFi calibration and validation station (based Broadcom chipset) for repair center. 
    • Technique: TestStand, LitePoint
    • Location: United States
  • Consumer Electronics and Telecommunications - software rework station for DSL home gateway in repair center: hardware and software development of a solution to do reworks on the flash memory thus avoiding replacement. 
    • Technique: TestStand, CLI, JTAG. 
    • Location: United States
  • Consumer Electronics and Telecommunications - test benches for DOCSIS home gateway: development of EOL testers (EOL) for the production of DOCSIS modems and support production ramp up. 
    • Technique: TestStand, LabWindows/CVI, LitePoint
    • Location:Manaus, Brazil
  • Consumer Electronics and Telecommunications - test benches for GPON home gateway: Development EOL testers (EOL) for the production of fiber optic modems and GPON support the launch of production. 
    • Technique: TestStand, LabWindows/CVI
    • Location: Manaus, Brazil
  • Automotive Manufacturing - engine test bench for tractor: development of measurement software for engine block of new John Deere tractor models. 
    • Technique: LabVIEW. PXI, SCXI
    • Location: Mexico
  • Automotive Manufacturing - electrical fuse block test: improved stability and speed tests at the end of the line tester. 
    • Technique: TestStand, LabVIEW, CAN bus, PXI. 
    • Location: Mexico
Find out how AJOLLY Testing can add value to your projects: www.a-jolly.com

Wednesday, December 31, 2014

Activities in 2014

Summary: Developed IVI drivers for oil industry instruments and cosmetic selection software, enhancing with LabVIEW capabilities. Improved truck fuse block inspection with LabVIEW Vision. Created electronic component testers and WiFi calibration stations for DSL gateways, streamlining diagnostics and operator training.


The year 2014 stands out as a significant milestone in our professional journey, marked by a series of pioneering activities that spanned across various industries and countries. From the development of IVI drivers in France to the implementation of LabVIEW for cosmetic selection, each project was a step forward in technological innovation. In Mexico, I enhanced quality control with LabVIEW Vision, while in the United States, we revolutionized DSL home gateway diagnostics and calibration. This year was a testament to our commitment to excellence and the relentless pursuit of pushing the boundaries of technology:
  • Oil and Gas Industry - IVI drivers for measuring instruments for the oil industry: IVI drivers development using LabWindows/CVI and TestStand. Location: France
  • Life Sciences and Healthcare Technology - software for cosmetics selection: capturing various skin measures this software indicates which cosmetic to use and in what dosage. Technique: LabVIEW. Location: France
  • Life Sciences and Healthcare Technology - measurement software and clinical study of the skin: since 2010 we add tools and features. This year it is the turn of the communications performance, instruments optimization and improvement of the measurement areas editor. Technique: LabVIEW. Location: France
  • Automotive Manufacturing - fuse blocks inspection for truck: improving vision fuse blocks test benches for the production of truck. Technique: LabVIEW Vision. Location: Mexico
  • Consumer Electronics and Telecommunications - electronic components tester: sequencing measures voltage and temperature of the components during temperature cycling. Technique: LabVIEW, GPIB. Location: France
  • Consumer Electronics and Telecommunications - Wifi calibration and test station for DSL home gateway: hardware and software development with installation in a service center and operator training. Technique: TestStand, LitePoint. Location: United States.
  • Consumer Electronics and Telecommunications - boot up diagnostic station for DSL home gateway: this aid diagnostic station, installed in a service center, allows the repair technician to read Linux traces during boot up of the PCBA. The software identifies initialization problems (flash memory corruption, problem of access to material resources ...); thus the diagnosis takes a few seconds. Technique: LabVIEW. Location: United States.
Find out how AJOLLY Testing can add value to your projects: www.a-jolly.com

Tuesday, December 31, 2013

Activities in 2013

SummaryAudited xDSL modem testing processes, achieving a 500% capacity increase. Developed LabVIEW systems for laser cooling and skin measurement. Optimized xDSL test benches, reducing test times by 40%. Created IVI drivers and trained in LabVIEW and Visual Basic .NET, enhancing testability and production efficiency.

During the year 2013 the missions of measuring
and testing took me in France, Mexico, Brazil, Tunisia, Canada and the United States. They allowed me to increase my experience in the integration of test benches in the mass production
lines and test systems technical audit. And it's always a pleasure to meet various stakeholders, engineers and management teams from different sectors, different countries and communicate in different languages ​​(English, French, Spanish and Portuguese).
Here's the list of my activities in 2013:
  • Consumer Electronics and Telecommunications - Testing process audit into a xDSL modem repair center, defining solutions to establish, develop the new process, the layout of the line. This optimization resulted in an increase of 500% test volume capacity (TestStand ).
  • Accessory on a regulation system of laser cooling with cRIO LabVIEW real-time.
  • Consumer Electronics and Telecommunications - Development of a quality test bench at the end of the mass production of xDSL modem (GVT, Telefonica): VDSL, WiFi 2.4GHz, 5GHz WiFi, FTTH, Ethernet, HPNA (TestStand).
  • Consumer Electronics and Telecommunications - Optimization and debugging of functional test benches in the mass production of xDSL modem: 40% reduction in test time, reducing false failures (TestStand, LabWindows / CVI)
  • Life Sciences and Healthcare Technology - Development of instrument drivers for the measurement of the skin characteristics with LabVIEW.
  • Consumer Electronics and Telecommunications - IVI drivers development with LabWindow/CVI integrated in TestStand.
  • Consumer Electronics and Telecommunications - Development of a system for measuring the aging of electronic components
  • Trainings of LabVIEW, LabWindows/CVI, Measurement and instrumentation with Visual Basic. Net (Measurement Studio)
  • Consumer Electronics and Telecommunications - Technical audit of test benches and power supplies in xDSL modems repair centers (GVT, Bell and Cablevision) to increase testability and volumes: analysis of the feasibility of testing, measurements stability, statistical analysis of the measurements and production data for test benches, optimization of operator actions, software, traceability and product flows.
Find out how AJOLLY Testing can add value to your projects: www.a-jolly.com

Friday, November 1, 2013

Increasing testability

For this project, my client asked me to increase the capacity of their test suites for your after-sales service: going from 500 units daily to 2500 units per day (units here are modems ADSL / VDSL telephone, HPNA, WIFI , WAN, Ethernet and USB.) Using benchmarks aftermarket in this case is to analyse and give a diagnosis to replace defective components and then verify that the repair has solved the problem.

Analysis

To optimize the test suites in the best way, the analysis is essential to decide what to do I found several factors that limited the ability.:
  • too many manual actions: the test is unfair, well, whenever operator intervention The can not perform actions on another bank.
  • b ank usability testing: the operator loses time to place the unit, connect and disconnect.
  • software usability testing: test results are not clearly identifiable, the operator loses time to read the diagnosis, or worse, think again.
  • false failures: if false failures, operator definitely test and the test is restarted, we lose time. False failures They can be caused by hardware (measurement instability due to instrumentation wiring, connectors or other components) and software (processing measurement, analysis, tolerance).
  • the use of hardware resources: all tests are run one after the other, while some can run in parallel on the same drive or multiple drives.
  • process: having a single bank, to execute all actions and testing is not always the best solution. The number and functions of banks depend on the product, the tests to be performed, the environment and why we test.
  • optimization of the line: the placement of the test suites may penalize the flow, forcing the operator to waste time in their movement and increase the risk of handling errors that may damage the product.
  • traceability: having the product history is important to optimize the repair, fluidize (not try a product that has been tested failed previous tester without any repair), diagnose problems l test Provide maintenance actions, but also to analyze production.
Solution
After presenting an analysis of the identification of problems, I worked with my client on several points:
  • Review of the line and testers to improve the flow, ergonomics and movement of operators and products.
  • use of the material now available, replacing and adding new, rewiring and connector type for better reliability and speed.
  • l migration software testing from test scripts executed from the Linux command line to test sequences of TestStand on Windows by creating a simple screen (test in progress, good or bad result, pending test) to test parallelization to reduce the time.
  • test report generation, data centralization in the network and development of data analysis software.
  • operator training and actions optimization.
Find out how AJOLLY Testing can add value to your projects: www.a-jolly.com

Monday, December 31, 2012

Activities in 2012

Summary test benches for residential gateway production. Our expertise includes Litepoint, TestStand, and LabWindows/CVI. We install production lines, optimize testing procedures to reduce cycle time, and increase capacity. Additionally, we provide NPI support and offer both traveling and remote support for issue identification, pre-correction, and optimization analysis. Our training services cover LabVIEW, TestStand, and LabWindows/CVI. Furthermore, we’ve developed a measurement system for the cosmetic industry using LabVIEW. Lastly, we validate communication protocols for PLC production.


As AJOLLY testing company, we found the projects in 2012 to be incredibly stimulating. Despite the extensive travel, covering 160,000 km by plane to visit our clients, the time spent was invaluable. We dedicated a week here, three weeks there, and two weeks in another city, totaling six months of business trips. These journeys were not just about sharing techniques but also about fostering friendships, as we believe that behind every technique, there’s a human connection.

This year, we reveled in the opportunity to share our collective experience, going above and beyond our expertise to provide the best support to our clients facing challenges. We focused on enhancing both software and hardware processes and meticulously analyzed procedures to recommend effective solutions. Our ability to communicate in four languages—English, French, Portuguese, and Spanish—in a single session enriched our meeting sessions, allowing us to share our experiences more broadly.

Summary of 2012:
  • Consumer Electronics and Telecommunications - test bench development for residential gateways production:
    • Conducting WiFi testing and calibration along with functional DSL test, phone (FXS), USB, and WiFi radio tests to check the antennas, is crucial for ensuring device quality and performance. Additionally, Ethernet connectivity tests and data customization, including SSID, password, MAC addresses, and serial numbers, are critical procedures preceding the final quality test, ensuring that each unit is ready to meet the specific needs of the end-users.
    • install production lines, improve testing procedures to reduce cycle time and increase capacity
    • NPI support
    • traveling or remote support for the identification of the issues, or pre correction and optimization analysis to get the right specialist
    • Technologies: Litepoint, TestStand, LabWindows/CVI for 
    • Localization: Manaus, Brazil
  • trainings LabVIEW, TestStand and LabWindows/CVI
    • Localization: France
  • Life Sciences and Healthcare Technology - development of a measurement system for the cosmetic industry
    • Technologies: LabVIEW
    • Localization: Monaco
  • Industrial Automation - test bench development to validate the communication protocols for the production of Schneider PLC
    • Technologies: LabWindows/CVI and TestStand
    • Localization: France
Find out how AJOLLY Testing can add value to your projects: www.a-jolly.com

Saturday, December 31, 2011

Activities in 2011

SummaryProvided training in LabVIEWTestStand, and LabWindows/CVI across industries. Developed an eddy current measurement system for nuclear materials and enhanced clinical study systems in cosmetology. Improved thermodynamic study benches and implemented Modbus-TCP for energy analysis. Developed a PLC transcoding server and validated industrial speed controllers. Presented on particle accelerators and medical applications of nanotechnology.


In 2011, we embarked on a journey through the realms of innovation and technology, where we had the privilege of sharing our expertise in the following key projects:

  • Trainer for LabVIEW, TestStand and LabWindows/CVI for various sectors of industrial, scientific and military activities.
  • Energy - Development of a system of eddy current measurement for detecting surface defects of the materials for nuclear plant (LabWindows/CVI).
  • Life Sciences and Healthcare Technology -Technical intervention to improve cosmetology and pharmacology clinical study system (LabVIEW)
  • Refrigeration Technology - Improvement of a thermodynamic principles bench study applied to refrigeration (LabVIEW real-time and embedded WEB server)
  • Energy Management - Implementation of Modbus-TCP instruments measurements on Ethernet network and radio for the analysis of energy consumption in buildings and industrial installations (LabVIEW and Visual Basic)
  • Industrial Automation - Development of an automated transcoding measurements server for PLC (LabVIEW)
  • Industrial Automation - Implementation of functional tests for industrial controllers validation (TestStand and LabWindows/CVI)
  • Conference titled "Particle accelerator: light to future medical" featuring advanced technology through nanoparticles observations processed by synchrotrons.
Find out how AJOLLY Testing can add value to your projects: www.a-jolly.com

Friday, December 31, 2010

Activities in 2010

Summary: in 2010, AJOLLY Testing advanced quality supervision and control by integrating technologies like LabVIEW and TestStand. The company developed radar software components, simulated testing environments for qualifications, and a refrigeration system to analyze R134a refrigerant, aiming to optimize thermodynamic efficiency. These initiatives reflect AJOLLY Testing’s commitment to engineering excellence and expertise.


We are pleased to present the key activities and projects that marked our year 2010, reflecting AJOLLY Testing’s ongoing commitment to innovation and excellence. Our experts, utilizing cutting-edge technologies such as NI’s LabVIEW and TestStand from Emerson, conduct highly precise analyses. Here’s a glimpse of our significant initiatives:

  • Aerospace and defense - Manufacturing - Software Component Development for Radars: Our radar project involved creating sophisticated software components for editing and configuring mathematical models. These models aim to simulate environments for both civilian and military radars, facilitating their testing and qualification. Our applications range from static airport radars to missile-embedded radar systems.
    • Techniques Used: LabVIEW, Visual Studio C++
  • Refrigeration Technology - Refrigeration System for Thermodynamic Study: We developed a refrigeration system specifically for the thermodynamic study of the refrigerant R134a. This project is designed to enhance the understanding of thermodynamic processes and improve the performance of refrigeration systems. 
    • Techniques Used: LabVIEW, Visual Basic, Compact Fieldpoint, DAQ, DIO, RS-422, Modbus
Find out how AJOLLY Testing can add value to your projects: www.a-jolly.com

Wednesday, December 31, 2008

Activities in 2008

Summary: At AJOLLY testing, we’ve crafted a generic software architecture and associated training to boost factory efficiency. Integrating LabVIEW and LabWindows/CVI into TestStand, we’ve enabled database communications now deployed in multiple plants. Our expertise spans C, LabWindows/CVI, LabVIEW, and Measurement Studio C#. Additionally, we’ve created a comprehensive 350-point test bench for evaluating the aging of electronic components, showcasing our dedication to advancing professional electronic testing solutions.


In 2008, AJOLLY Testing marked significant milestones in the innovation of testing and measurement processes. Our projects encompassed the creation of a generic software architecture and the associated training, enhancing the efficiency of production facilities. Furthermore, we developed an advanced testing rig for the durability assessment of electronic components. These initiatives, utilizing cutting-edge technologies such as LabVIEW and GPIB, underscore our unwavering commitment to excellence and our substantial impact on advancing the industry.

  • Consumer Electronics and Telecommunications - Analysis, Development, and Training on a Generic Software Architecture Based on TestStand:
    • We have established development guidelines to integrate LabVIEW and LabWindows/CVI components into the TestStand architecture and specified communications with the database. The results of this study are now utilized in various production plants.
    • The techniques involved include the C language, LabWindows/CVI, LabVIEW, and Measurement Studio C#.
  • Consumer Electronics and Telecommunications - Development of a Test Bench for Measuring the Aging of Electronic Boards and Their Components:
    • This test bench conducts 350 measurement points, ranging from one minute to several months, to assess the aging of electronic components.
    • The technologies employed for this project are LabVIEW, GPIB, megohmmeter, Pickering chassis, and a switching matrix.
Find out how AJOLLY Testing can add value to your projects: www.a-jolly.com

Saturday, December 30, 2006

Activities in 2006

Summary: we developed an error code analysis software for onboard computers used in Airbus, Boeing, and Embraer aircraft, utilizing C, LabWindows/CVI, RS422, and CAN. From 2006 to 2012, the company provided training on LabVIEW, TestStand, LabWindows/CVI, and Measurement Studio for C# and Visual Basic.NET, catering to various sectors such as automotive, aeronautics, aerospace, instrumentation, telecommunications, armaments, medical instrumentation, marine research, sensors, rail transport, and electronic engineering.


In 2006, AJOLLY Testing demonstrated its technical expertise by contributing to the aerospace industry through the development of software solutions for analyzing error codes in onboard computers of Boeing, Airbus, and Embraer aircraft. This initiative required a deep understanding of the C language and the LabWindows/CVI environment, highlighting the company's ability to meet the complex needs of prestigious clients. Furthermore, AJOLLY Testing shared its expertise through specialized training, covering a range of development and testing tools, addressing a spectrum of industrial sectors from automotive to electronics, including aerospace and marine research, thus demonstrating its commitment to technological progress and operational excellence.

  • Aerospace & Defense - Software Development for Onboard Computer Error Code Analysis (Airbus, Boeing, and Embraer)
    • AJOLLY Testing developed advanced software for analyzing error codes in the onboard computers of Airbus, Boeing, and Embraer aircraft. This ambitious project required proficiency in C, LabWindows/CVI, RS422, and CAN to provide a precise and efficient solution for diagnosing aeronautical systems.
  • Professional Training in Programming and Instrumentation Technologies (2006-2012)
    • From 2006 to 2012, we offered specialized training in LabVIEW, TestStand, LabWindows/CVI, as well as Measurement Studio for C# and Visual Basic.NET. These courses were aimed at professionals from various sectors such as automotive, aeronautics, aerospace, instrumentation, telecommunications, armaments, medical instrumentation, marine study and research, sensors, rail transport, and electronic engineering, thereby contributing to the enhancement of their essential technical skills.
Find out how AJOLLY Testing can add value to your projects: www.a-jolly.com