Activities in 2024

Summary: creation of test interfaces for set-top boxes, including New Product Introduction (NPI) services and comprehensive technical support. We are at the forefront of innovation with our automated production supervisor and a vision-based test bench for set-top boxes. Our technical support significantly improves the First Pass Yield (FPY) for GPON fiber optic modems. Since 2010, our clinical skin study software has been continuously enhanced with advanced features and new instruments, solidifying our expertise in cosmetology and pharmacology.

Throughout the current year 2024, AJOLLY testing has accomplished several significant projects, even though the year has not yet concluded. We have implemented advanced test interfaces for set-top boxes featuring Alexa integration and provided comprehensive NPI support. Furthermore, we have developed a sophisticated production line supervisor with automation integration, and an innovative vision-based test bench for set-top boxes. These achievements reflect our ongoing commitment to excellence and customer satisfaction:

• Consumer Electronics and Telecommunications - Expertise in Test Interfaces for Alexa-Integrated Set-Top Boxes and NPI Support:
• Design and implementation of test interfaces for audio/video, Ethernet, USB, HDMI, FrontEnd functionalities, as well as WiFi, Bluetooth, acoustic with microphone testing, infrared, and antenna tests.
• Technical support for the installation of End-of-Line (EOL) testers, training of maintenance technicians, interaction with R&D teams and industrialization services, and assistance during production start-up, particularly for problem identification, solution implementation, and repair diagnostics.
• Location: Manaus, Brasil
• Industrial Machinery and Equipment - Development of a Production Line Supervisor with Automation Integration for Water Pump Manufacturing:
• Extraction of production orders from printed documents.
• Management of the sequencing of manufacturing orders.
• Transmission of instructions to PLCs and retrieval of production data for real-time display.
• Creation of traceability files for production and incidents.
• Technologies implemented: LabVIEW, DQMH framework, OPC UA, Keyence.
• Location: France
• Consumer Electronics and Telecommunications - Development of a Vision-Based Test Bench for Set-Top Boxes:
• Diagnostics performed by extracting self-test information via HDMI output, adapted to final and secure products with restricted standard communication.
• Capability for simultaneous testing of 9 units with a volume of 600 units per cycle.
• Production of detailed test reports for traceability and technical analysis of testing procedures.
• Location: Netherlands
• Consumer Electronics and Telecommunications - Support for GPON Fiber Optic Modem Production:
• Analysis of test data to improve First Pass Yield (FPY): We have implemented a thorough analysis of production test data to identify the root causes of failures and improve the success rate on the first pass.
• Optimization of analyses by optical oscilloscope and improvement of its driver: We have optimized the use of the optical oscilloscope, an essential tool for signal characterization in GPON modems. The improvement of the oscilloscope’s driver has allowed for better integration with our test systems, thus increasing the precision and efficiency of the analyses.
• Location: Manaus, Brazil
• Life Sciences and Healthcare Technology - Skin Clinical Study Software: Since 2010, AJOLLY testing has been committed to the continuous improvement of our skin clinical study software, an indispensable tool for cosmetology and pharmacology laboratories. Here are the major advancements:
• Integration of new features: We have enriched our software with advanced options for more precise and personalized analysis of clinical data.
• Addition of new instruments: The software has been updated to include support for new cutting-edge measurement instruments, such as the frictiometer, as well as Courage + Khazaka’s flex and nano tewameters, allowing for a more comprehensive evaluation of skin properties.
• Location: France
• Electrical and Electronic Manufacturing - Development of an Electrical Consumption Measurement Instrument: We have developed an advanced instrument for measuring electrical consumption, capable of accurately measuring current, voltage, and power consumed by a load. This tool is particularly useful for evaluating the consumption of electronic boards, among other applications. Our instrument stands out due to its ability to communicate with a computer via SCPI (Standard Commands for Programmable Instruments) commands. It can also operate autonomously thanks to its integrated display. This flexibility allows for:
• Integration into production lines and test benches,
• Independent use by technicians for diagnostics and repairs.

Find out how AJOLLY Testing can add value to your projects: www.a-jolly.com

Activities in 2023

Summary: launched GPON & WiFi6 gateways with advanced testing stations for WiFi6 calibration, USB, telephony, and fiber optics. Developed TestStand and LabVIEW sequences for quality assurance, including Ethernet and WiFi throughput. Innovated in cosmetology measurement with networked software and new instruments. Supported audio-video products with Alexa, ensuring quality in WiFi6, Bluetooth, and acoustic testing. Created automatic calibration software for WiFi/Bluetooth testers, improving maintenance and traceability.

In 2023, our relentless pursuit of innovation led us to develop and manufacture cutting-edge test and measurement solutions tailored precisely to meet the needs of our clients across diverse industrial sectors. Strengthening our strategic partnerships with local players, we expanded our global footprint by consolidating operations and collaborations in five key countries: Mexico, Brazil, Tunisia, China, and France.

Our keg projects for the year reflect our unwavering commitment to excellence:

• Consumer Electronics and Telecommunications - GPON & WiFi6 Fiber Optic residential gateway: we orchestrated the production launch by designing and manufacturing sophisticated test interfaces, developing customized test software, and ensuring material supply for all line testers:
• WiFi6 802.11ax Calibration and Testing Station: Featuring beamforming and vision-based LED testing on PCBA.
• Multifunctional Testers for USB 2.0 ports and telephony.
• Optical Tester for fiber optic connectors.
• GPON TX/RX Calibration Stations and validation processes.
• Functional Testers for GPON and OLT.
• Automated Testers for WiFi antenna power, LED color, USB 3.1, and telephone connectors post-assembly.
• Product Customization Stations with client-specific data (SSID, passwords, etc.).
• Quality Testers for end-of-line products, including automated GUI access, Ethernet throughput (1G and 2.5G), WiFi throughput (2.4G and 5G), USB, GPON, and label information validation (SSID, MAC addresses, IP, serial numbers, etc.). All test sequences were developed using TestStand and LabVIEW.
• Technics: Litepoint IQxel, Optical osciloscope, Vision Test, TesStand, LabVIEW
• Location: Manaus, Brazil
• Consumer Electronics and Telecommunications - Advanced Analysis Station for DOCSIS 4.0 Modem Calibration in Research and Development:
• Precise calibration of the unit in upstream and downstream flow with rigorous validation of offsets.
• Advanced automation of the commands of the unit to be calibrated for increased efficiency.
• Automated control of instruments via SCPI commands on an Ethernet network, ensuring reliable and rapid communication.
• Software development in Python with integration of high-level drivers designed in LabVIEW, guaranteeing optimal interoperability and maximum performance.
• Technics: DOCSIS signal generator from Rohde&Schwarz, signal and spectrum analyzer from Rohde&Schwarz, Python
• Location: France
• Life Sciences and Healthcare Technology - Cosmetology Measurement Station: Since 2010, we’ve been innovating with a measurement software dedicated to clinical studies in cosmetology:
• Integration of new instruments from Courage + Khazaka electronic.
• Advanced features for study synchronization via network and cloud.
• Ongoing development using LabVIEW.
• Technics: LabVIEW
• Location: Monaco
• Consumer Electronics and Telecommunications - Video Soundbox with Alexa Assistant: our technical support and test interfaces cover:
• Identification and resolution of production issues based on tester analysis and continuous improvement reports.
• Interfaces for validating WiFi6, Bluetooth, audio from four speakers, and microphones in an acoustic chamber. Also includes audio-video, USB, HDMI, and type F connectors.
• Technics: Litepoint IQxel, TesStand, LabWindows/CVI
• Location: Manaus, Brazil
• Consumer Electronics and Telecommunications - Set-Top Box with Alexa Assistant: our technical support extends to identifying post-assembly production issues:
• Designing test interfaces for validating WiFi6 and Bluetooth antenna power, infrared communication, LED color, and intensity.
• Audio validation for the product’s two microphones in an acoustic chamber.
• Technics: Litepoint IQxel, TesStand, LabWindows/CVI
• Location: Manaus, Brazil
• Consumer Electronics and Telecommunications - Automatic Calibration Software for WiFi and Bluetooth Testers: We have developed our self-calibration systems for RF testers to automate, save time, and collect more information during the setup and maintenance phase of WiFi and Bluetooth test benches:
• Developed software for automatic calibration of test benches.
• Facilitates maintenance technicians in bench calibration.
• Generates calibration reports for enhanced traceability.
• Technics: Litepoint IQxel, LabVIEW

Find out how AJOLLY Testing can add value to your projects: www.a-jolly.com

Activities in 2022

Summary: supported DOCSIS 3.1 & WiFi6 gateways with NI TestStand software for OTP, DOCSIS, WiFi calibration, and Ethernet testing. Designed test interfaces for GPON fiber optics and Alexa-powered soundboxes, focusing on acoustic quality and connectivity. Innovated in cosmetology with cloud-synced measurement software and LabVIEW development. Enhanced automotive fuse box testing with new software functions and vision verification.

As we reflect on the year 2022, it stands out as a period of significant growth and innovation for our company. We have successfully developed and manufactured a range of cutting-edge testing and measurement solutions tailored to the diverse needs of our clients in key industrial sectors. Our efforts this year have been marked by the strengthening of partnerships and the expansion of our operations across Mexico, Brazil, Tunisia, China, the United States, and France.

Our project highlights include the launch of DOCSIS 3.1 residential gateways with WiFi6 support, where we conducted extensive testing and customization to ensure optimal performance. We also made strides in the GPON fiber optic residential gateway market, providing comprehensive production startup support and developing new test interfaces. The Video Soundbox powered by Alexa represents our foray into smart device testing, ensuring seamless integration and functionality.

In the realm of cosmetology, we continued to innovate with our measurement station, integrating cloud synchronization and new instruments to support clinical studies. Additionally, our work in the automotive sector with fuse box testing has set new standards for manual component analysis and production data support.

Each of these projects not only demonstrates our commitment to excellence but also our ability to adapt and thrive in a rapidly evolving technological landscape:

•  Consumer Electronics and Telecommunications - DOCSIS 3.1 residential gateway, WiFi6, and production startup support.
• List of tests:
• OTP on memory,
• DOCSIS upstream and downstream test,
• WiFi 802.11ax calibration for 2.4GHz and 5GHz testing for tx, rx, rssi, beamforming,
• USB, FXS VoIP, Ethernet 1Gbps and 2.5Gbps,
• WiFi antenna testing using NFT,
• LED color and intensity
• WPS, reset buttons mechanical testing,
• functional DOCSIS testing with CMTS,
• customization with installation of client software and settings such as mac addresses, SSID, passwords, etc.,
• design and manufacture of test interfaces for the entire production line,
• development of test software using NI TestStand,
• support for production startup (NPI: New Product Introduction) with data and failure analysis, FPY, cp, cpk, test time, and increased production volumes.
• Consumer Electronics and Telecommunications - GPON fiber optic residential gateway, WiFi6 and production startup support.
• List of tests:
• USB, FXS, Ethernet 1Gbps,
• WiFi antenna testing using NFT,
• LED color and intensity
• WPS, reset buttons mechanical testing
• functional GPON testing with OLT,
• customization with installation of client software and settings such as mac addresses, SSID, passwords, etc.,
• design and manufacture of test interfaces for the entire production line,
• development of test software using NI TestStand,
• support for production startup (NPI: New Product Introduction) with data and failure analysis, FPY, cp, cpk, test time, and increased production volumes.
• Consumer Electronics and Telecommunications - Video Soundbox powered by Alexa and production startup support.
• List of tests:
• Ethernet, USB, HDMI, infrared, LEDs, front-end cable,
• Acoustic testing of tweeters, woofers, and microphones,
• Custom manufacturing of test interfaces for the entire production line based on client specifications,
• Support for production startup (NPI: New Product Introduction) with data and failure analysis, FPY, cp, cpk, test time, and increased production volumes.
• Life Sciences and Healthcare Technology - Cosmetology measurement station - Since 2010, we have been developing measurement software for clinical studies in cosmetology:
• Redesign of the user interface
• Addition of new features, including synchronization with the cloud
• Integration of new instruments
• Developed using LabVIEW.
• Automotive Manufacturing - Truck fuse box testing - Manual component insertion assistant software and vision verification:
• Addition of new software functions
• Support for production data analysis.

Find out how AJOLLY Testing can add value to your projects: www.a-jolly.com

Activities in 2019

Summary: developed verification systems for silver ingots, integrating hardware with National Instruments vision and LabVIEW. Established WiFi testers for DSL modem repair, incorporating RF test probes and TestStand. Integrated measurement instruments for cosmetology clinical analysis. Created electronic card testers for coffee machines and supported GPON fiber modem production with TestStand.

The year 2019 was a dynamic period of innovation and technological advancement. Our team focused on developing sophisticated systems and solutions that enhanced quality control, testing, and production efficiency. We integrated state-of-the-art hardware and software to verify the authenticity of silver ingots, and we revolutionized the repair process for DSL modems with advanced WiFi testing capabilities.

Our commitment to precision and excellence led us to integrate measurement instruments for cosmetology, ensuring the highest standards in clinical skin analysis. We also tailored electronic card testers for coffee machines, demonstrating our versatility and customer-centric approach. Additionally, we bolstered the production line of GPON fiber modems with robust testing support, underpinning our dedication to delivering reliable and cutting-edge solutions. Each project in 2019 was a step towards redefining industry benchmarks and reinforcing our leadership in the field:

• Metallurgy - Verification of identification engraving on silver ingots: hardware integration and development of a verification system for identifiers engraved on 30 kg silver ingots in a foundry. This tester is based on National Instruments vision for cameras and LabVIEW communicating with PLCs.
• Consumer Electronics and Telecommunications - WiFi tester for DSL modem repair center: hardware integration and software development for testing modem PCBA cards under repair, with SMA cables, RF test probes, vector generator / analyzer, and TestStand.
• Life Sciences and Healthcare Technology - Integration of measurement instruments for clinical skin analysis for cosmetology based on LabVIEW.
• Consumer Electronics and Telecommunications - Electronic card tester for coffee machine: development of the test sequencer and instruments drivers for integration with a test bench manufactured by the customer. The solution is based on LabVIEW and TestStand.
• Consumer Electronics and Telecommunications - Support GPON fiber modem production line testers based on National Instruments TestStand

Find out how AJOLLY Testing can add value to your projects: www.a-jolly.com

Activities in 2017

Summary: In 2017, we carried out several high-impact projects with international reach. We implemented vision-based fuse block test benches for Freightliner truck production in Mexico and the United States. We supported the production of two new DSL gateway models with end-of-line (EOL) testers and test jigs in Manaus, Brazil, for Sagemcom and Jabil. In France, we developed a motor testing solution using Modbus TCP for Meggitt, which also included a test sequencer with CompactDAQ. We pioneered the creation of a WiFi test bench for GPON gateways, also in Brazil. In Mexico, we implemented a traceability system for gas sensor production at Delphi. In France, we enhanced our clinical cosmetology study software by integrating the Diastron TLS850 instrument. We also took part in a university conference at UJED in Mexico, presenting on engineering and globalization. Finally, we highlight the development of an automotive battery fault simulator for Clarion, capable of generating disturbances according to ISO 16750-2, with real-time control and an intuitive LabVIEW interface, aimed at validating ECUs and embedded electronics. 

Locations: Mexico, United States, Brazil (Manaus), France  

Companies: Freightliner (Daimler), Sagemcom, Jabil, Meggitt, Delphi, Clarion

Reflecting on the year 2017, it was a period of remarkable achievements and global impact in the fields of hardware and software development. Our team’s dedication to innovation led to significant advancements in measurement and traceability systems, as well as enriching training programs across Mexico, the United States, Brazil, and France.

Our key projects included the deployment of visionary fuse block test benches for Freightliner trucks, the launch of new DSL home gateway models with comprehensive end-of-line testing solutions, and the integration of Modbus TCP for versatile engine testing. We also pioneered WIFI testing for GPON fiber optic home gateways, developed a sophisticated traceability system for Delphi’s sensor production, and enhanced our cosmetology clinical study software with cutting-edge measurement technology. Each initiative not only contributed to our growth but also set new standards in their respective domains:

• Automotive Manufacturing - Fuses block test bench by vision for the Freightliner trucks production (Daimler): one in Mexico and two in the United States (LabVIEW, vision).
• Consumer Electronics and Telecommunications - Production of two new DSL home gateway models for Sagemcom and Jabil: implementation of end of line testers (EOL) with accompaniment of the production ramp up and NPI assistance in Brazil (TestStand, LabWindows/CVI).
• Consumer Electronics and Telecommunications - Engine test and Modbus TCP: development of a software solution for controlling an engine test bench in two modes. Local mode allows the technician to check the engine for measurements; The remote mode allows another system to automate and control measures by Modbus TCP. All measurements are available at any time via Modbus TCP. This system was installed in France (LabVIEW).
• Consumer Electronics and Telecommunications - WIFI test of GPON fiber optic home gateway for Sagemcom and Jabil: hardware and software development of wireless test bench for Brazil service center. It detects faults distinguishing antennas to facilitate repair (TestStand)
• Automotive Manufacturing - Traceability system for the sensors production for Delphi: development of tactile interfaces for operators to monitor the production of Delphi gas sensors and accompanying the implementation of the database (C#, Oracle)
• Life Sciences and Healthcare Technology - Skin clinical study software for cosmetology: adding a new measurement instrument (Diastron translucency meter TLS850) and new features to the software introduced in 2010 and now used by many laboratories (LabVIEW).
• Automotive Manufacturing - Automotive Battery Fault Simulator, capable of reproducing electrical disturbances according to ISO 16750-2 – the international standard for testing electrical systems in vehicles.
• Main features:
• Generation of custom waveforms to simulate critical faults, such as: Load dump transients, Voltage drops and interruptions in microseconds, Polarity reversal and superimposed AC noise
• Event sequencer to replicate complex scenarios (vehicle start-up/shutdown)
• Real-time control of power sources and loads
• Intuitive LabVIEW interface with pre-configured profiles (ISO 16750-2)
• Automatic reporting for certification and traceability
• Applications:
• Validation of ECUs and embedded electronics
• Compliance testing for OEMs and suppliers
• Accelerated product development with higher reliability
• Location: Mexico
• Company: Clarion

Find out how AJOLLY Testing can add value to your projects: www.a-jolly.com

Activities in 2011

Summary: Provided training in LabVIEW, TestStand, and LabWindows/CVI across industries. Developed an eddy current measurement system for nuclear materials and enhanced clinical study systems in cosmetology. Improved thermodynamic study benches and implemented Modbus-TCP for energy analysis. Developed a PLC transcoding server and validated industrial speed controllers. Presented on particle accelerators and medical applications of nanotechnology.

In 2011, we embarked on a journey through the realms of innovation and technology, where we had the privilege of sharing our expertise in the following key projects:

• Trainer for LabVIEW, TestStand and LabWindows/CVI for various sectors of industrial, scientific and military activities.
• Energy - Development of a system of eddy current measurement for detecting surface defects of the materials for nuclear plant (LabWindows/CVI).
• Life Sciences and Healthcare Technology -Technical intervention to improve cosmetology and pharmacology clinical study system (LabVIEW)
• Refrigeration Technology - Improvement of a thermodynamic principles bench study applied to refrigeration (LabVIEW real-time and embedded WEB server)
• Energy Management - Implementation of Modbus-TCP instruments measurements on Ethernet network and radio for the analysis of energy consumption in buildings and industrial installations (LabVIEW and Visual Basic)
• Industrial Automation - Development of an automated transcoding measurements server for PLC (LabVIEW)
• Industrial Automation - Implementation of functional tests for industrial controllers validation (TestStand and LabWindows/CVI)
• Conference titled "Particle accelerator: light to future medical" featuring advanced technology through nanoparticles observations processed by synchrotrons.

Find out how AJOLLY Testing can add value to your projects: www.a-jolly.com